Dual Fuel Tank Transfer

Nexus Series Firmware Help › Engine Functions › Dual Fuel Tank TransferUpdated Sep 2026

Trucks and 4x4s with a second fuel tank often move fuel into the main tank with a transfer pump. A Nexus ECU can run that whole system for you, with sensible limits so it never runs the pump dry or overfills the main tank.

What the function controls

Dual Fuel Tank Transfer moves fuel from a secondary tank into the primary one. On the output side it can drive a transfer pump, a transfer control solenoid and a dash light that shows when a transfer is running. On the input side it can read the main tank level, the secondary tank level and a request switch the driver uses to ask for a transfer.

Wiring and options

OptionChoicesOur advice
Transfer Request Mode"Transfer While Active" runs only while the button is held. "Press Start/Stop to Transfer" starts on one press and stops on the nextLatching start/stop is nicer to live with, as long as the stop limits below are set
Main Tank Full SourceNone, Switch Input, or Fuel Level SensorA level sensor gives you an adjustable stop point. A float switch is simpler
Secondary Tank Empty SourceSwitch Input if you have an empty switchWorth fitting so the pump is not run dry
Transfer Status Light EnableAdds a light output that comes on during transferRecommended so the driver knows it is working
Transfer Control Solenoid EnableAdds a solenoid output for systems that use oneOnly if your plumbing has a transfer solenoid

Then assign the physical pins in Connections. If you use a level sensor for the main tank, set up and calibrate it first. Our fuel level sensor calibration article walks through that.

Transfer limits

  • Main Tank Stop Level: only appears when the main tank source is a fuel level sensor. The transfer ends when the main tank reaches this level.
  • Max Transfer Time Enable / Max Transfer Time: a time cap. Once a transfer has run this long, it switches off.
  • Max Vehicle Speed Enable / Max Vehicle Speed: needs a vehicle speed input. Above the set speed, an active transfer stops.
Always set a backstop

Even with a level sensor, we enable the maximum transfer time. If a sender fails or a switch sticks, the timer is what stops the pump running indefinitely. Size it a little longer than a full transfer takes on your truck.

Quick checks

With the engine off, trigger a transfer and confirm the pump, solenoid and light all switch on. Then prove each stop condition works: tank level, timer and, on a test drive, speed. Running an Elite instead? See the Elite version of this function, or ask us about your setup.