Intercooler Spray

Nexus Series Firmware Help › Engine Functions › Intercooler SystemUpdated Sep 2026

An intercooler water spray knocks intake temperatures down when the engine is working hard, but only if it runs at the right time and doesn't empty the tank on the way to the track. Here's how the Nexus intercooler spray settings in NSP decide when it sprays and how much.

How the spray logic works

The Nexus fires a pump or solenoid that mists water across the intercooler core. As the water evaporates it pulls heat out of the core, dropping charge temperatures on hot days or long pulls. The settings fall into three groups: which switches control it, which conditions must be true, and how the output is driven.

Switch settings

There are two separate switch inputs, and each can be set to one of two types.

  • Arming Switch Type: the switch that makes the system available at all. Handy for turning spray off on a cold day or when the tank is empty.
  • Manual Switch Type: the switch that sprays on demand, useful for a staging lane or cooling the core between runs.

For each, choose Switch for a normal toggle that stays on or off, or Latching for a momentary push button, where each press flips the state.

Conditional settings

For automatic spraying, every condition must be met at the same time. If any single one isn't, the spray stays off.

SettingSpray allowed whenOur advice
Minimum LoadLoad is above thisSet it into the boost region so cruising never sprays
Minimum Throttle PositionTPS is above thisA high value keeps it to real pulls
Minimum RPMRPM is above thisSomewhere the engine is making meaningful heat
Minimum Coolant TemperatureCoolant is above thisStops spray before the engine is warm
Minimum Air TemperatureIntake air is above thisThe most useful one: no point spraying a core that's already cool

Output settings

With Pulsed Output off, the output simply stays on for as long as the conditions are met. Turn it on and the output cycles instead, using Pulse On Time and Pulse Off Time in milliseconds.

Pulsing is how you make a small tank last. A short burst followed by a pause lets the mist evaporate off the fins before the next hit, which cools more effectively than a continuous stream that just runs off the core. Start with short on times and longer off times, then check intake temperature in your logs and adjust from there.

Tip

Log intake air temperature before and after enabling spray on the same kind of pull. It's the only honest way to know whether your nozzles and timing are actually helping.

For the rest of the system, see our intercooler system settings and the background on how intercoolers work.