Intercooler Fan

Nexus Series Firmware Help › Engine Functions › Intercooler SystemUpdated Sep 2026

The intercooler fan settings let a Nexus ECU pull extra air through an intercooler or heat exchanger when the intake charge gets hot. There are only a few settings, but choosing them well keeps the fan from cycling constantly.

What it does

An intercooler or water-to-air heat exchanger only cools as well as the air moving across it. At low speed or in traffic there isn't much, so a fan helps. This part of the Intercooler System function switches that fan based on air temperature.

The settings

SettingWhat it doesOur advice
Air Temperature OnFan turns on at this air temperatureSet it where you start to lose timing to heat
Air Temperature OffFan turns off at this air temperatureA few degrees lower than the on point, so it doesn't flicker
Pulsed OutputPulses the output on and off instead of holding it onLeave off for a normal relay-driven fan
Pulse On TimeOn time for each pulse, in msOnly used with Pulsed Output
Pulse Off TimeOff time for each pulse, in msOnly used with Pulsed Output

When Pulsed Output is off, the output simply stays on while the fan is needed. Turn pulsing on if the device you're driving wants to be cycled rather than held on continuously.

The temperature the fan reacts to comes from your intake air temperature sensor, so its location matters. A fast-responding sensor like the Haltech 1/4 NPT air temp sensor after the intercooler gives the most useful reading. See also Intercooler Spray and how intercoolers work.