Injection Staging

Nexus Series Firmware Help › Fuel Tuning › StageUpdated Sep 2026

When one set of injectors can't supply everything an engine needs, a second or third set takes over part of the job. On a Nexus ECU, each stage of injection has its own node in NSP. Here's what the injector current setup means and how Nexus hands fuel from one stage to the next.

What the Stage node covers

NSP gives every stage of injection its own node. Inside, you set two things: how the ECU drives the injectors on that stage electrically, and when that stage passes fuel delivery on to the next one. Single-stage engines still use the node for the first part. The staging behavior only comes into play once you add a second set of injectors.

Injector current control (Setup)

Injectors differ in how much current they need to open quickly and how little they need to stay open. Setup tells the Nexus how to drive the outputs on this stage. Get it wrong and fueling won't be accurate, and a low impedance injector driven the wrong way can overheat.

Setup optionHow it drives the injectorUse it for
HighSaturated drive, no current limitingHigh impedance injectors. This is the one most engines use
1 - 3 OhmCurrent controlled, 4000 mA peak and 1000 mA holdVery low impedance injectors
3 - 8 OhmCurrent controlled, 2000 mA peak and 500 mA holdLow impedance injectors in this range
CustomYour own peak current, peak hold time and hold currentMore than one injector per output, or injectors with manufacturer drive data

Check the injector supplier's data for the impedance. If you run two or more injectors on a single output, always choose Custom, because the current needed changes with the number of injectors sharing it.

The custom settings

  • Peak Current: the higher current used to snap the injector open.
  • Peak Hold Time: how long peak current is held once the output reaches it. If the injection event is shorter than this time, the event just ends early.
  • Hold Current: the lower current used for the rest of the event to keep the injector open without overheating it.

Only use Custom when you have real numbers from the injector maker. Guessing here can hurt injector response or the injectors themselves.

How Nexus staging hands off fuel

Each stage has a Staging Duty Cycle. The logic works like this:

  1. Stage 1 supplies all the fuel until its duty cycle reaches its staging duty cycle.
  2. At that point stage 1 holds its duty, and stage 2 starts adding fuel.
  3. If stage 2 reaches its own staging duty cycle, it holds too, and stage 3 (if fitted) joins in.
  4. Once every stage is at its staging duty, they all climb toward 100% together. The ECU controls their rates so every stage arrives at 100% at the same moment.

That last step means no single bank is ever flat out while another still has headroom, which keeps delivery even at maximum demand.

Worked examples

StagesStaging duty cyclesWhat happens
2Stage 1: 50%, Stage 2: 50%Primaries go to 50%, then hold while secondaries rise to 50%. Past that, both rise together to 100%
2Stage 1: 50%, Stage 2: 75%Primaries hold at 50% while the secondaries climb further, to 75%. Then both climb to 100%, with the primaries rising faster to arrive at the same time
3All at 50%Each stage in turn fills to 50%, then all three rise together
340%, 60%, 80%Stage 1 holds at 40%, stage 2 fills to 60%, stage 3 fills to 80%, then all three finish together at 100%

Choosing staging duty cycles

There's no single right number. Things we weigh on each build:

  • Idle and low load quality usually comes from the primaries, often the smaller or better-placed injectors, so let them carry the engine through normal driving.
  • The transition is where problems show. When a new stage starts, it has to deliver very short pulses, so accurate dead time and short pulse width data for that injector are essential.
  • Log lambda through the handoff and look for a lean or rich blip where the second stage joins.

Each stage's flow, flow percentage and firing angle are set in their own related nodes.

Troubleshooting

SymptomUsually
Lambda blip when the next stage startsDead time or short pulse data wrong for that stage's injectors
Injectors run hot or fail earlyLow impedance injectors set to High, or wrong Custom values
Poor response on shared outputsMore than one injector per output without Custom current settings

FAQ

What setting do most injectors use?

High. Most modern injectors are high impedance and run saturated.

Do I need staging on a single set of injectors?

No. Staging only matters when you have more than one stage. Planning a staged setup? Book a free consultation and we'll help size it.